Views: 0 Author: Site Editor Publish Time: 2025-09-18 Origin: Site
Medical Part 004 demonstrates our advanced 2K injection mold capabilities. Featuring two overmolded materials in a single cycle, this part highlights tight tolerances, blemish-free seams and excellent surface finish. Although this sample is for display only, the same tooling techniques apply to high-performance components used in various sectors.
Key Features
• True Two-Shot Molding – Integrates hard and soft polymers in one tool, eliminating secondary assembly.
• High Precision – Dimensional accuracy down to ±0.05 mm ensures consistent fit and function.
• Premium Tooling – Mold steel (e.g., 1.2344/1.2767 ESR) and HASCO‐standard bases deliver long life and repeatability.
• Clean Seams & Bonding – Optimized gate design and controlled shot sequencing yield seamless material transitions.
• Versatile Materials – Compatible with ABS, PC, TPE, PP, PA and medical-grade elastomers.
Technical Specifications
• Mold Cavities: 1–2 cavities (customizable)
• Cycle Time: 30–45 seconds (depending on part geometry)
• Clamping Force: 100–200 tons (machine selection per application)
• Tolerance: ±0.05 mm typical
• Shot Weight: up to 150 g (per material)
• Mold Life: 500,000+ cycles with hardened tool steel
• Surface Finish Options: Glossy, matte, textured or custom patterns
Transferable Applications
Although Medical Part 004 is a show model, our 2K tooling expertise extends to:
• Automotive Injection Parts – Soft-touch grips, instrument-panel overlays, multi-durometer seals.
• Sport Injection Parts – Ergonomic handle grips, vibration-damping inserts, integrated logos.
• Industrial Injection Parts – Overmolded gaskets, control-knob assemblies, protective housings.
• Household Injection Parts – Appliance buttons, soft-touch overmolds, aesthetic trim.
Why Partner with Us?
• End-to-End 2K Capability – From mold design and flow analysis to pilot runs and serial production.
• Cost Efficiency – Two materials in one cycle reduce handling and assembly costs.
• Quality Assurance – CMM inspections, in-process monitoring and PPAP documentation available.
• Rapid Turnaround – Prototype to production in 6–8 weeks via our in-house tooling workshop.
• Global Support – Engineering collaboration across medical, automotive and consumer industries.
Display-Only Disclaimer
Medical Part 004 is provided as a demonstration of our two-shot molding artistry. It is not a sterilized or validated medical device component. For production-ready medical parts, we offer ISO 13485–compliant tooling, biocompatible materials and cleanroom molding services.
Contact us to learn how our 2K injection mold expertise can bring your next medical, automotive, sport, industrial or household part from concept to market.
