Views: 0 Author: Site Editor Publish Time: 2025-10-14 Origin: Site
Industrial Part 004 is a dual-material (2K) injection-molded component designed primarily as a display or sample part. Although this item is for demonstration only, it showcases our full capability in producing complex, multi-material plastic parts for automotive, sports, industrial, and household applications.
Key Features
• Dual-Material Construction
– Two-shot (2K) molding combines rigid base polymers (e.g., PC/ABS, PBT) with a soft-touch overmold (TPR, TPE) in one automated cycle.
• Precision & Consistency
– Tight dimensional tolerances (±0.05 mm) across both materials, ensuring seamless overmold adhesion and repeatable performance.
• Versatile Surface Finishes
– Matte, gloss, textured, or soft-touch finishes on demand; in-mold labeling (IML) and custom color matching (Pantone/RAL) available.
• Fast Turnaround
– Prototype molds in 2–3 weeks; production molds in 4–6 weeks.
• Scalable Production
– Single-shot up to multi-cavity tool designs for volumes from hundreds to millions of parts.
Typical Applications
• Automotive Injection Parts – Dashboard buttons, trim panels, gaskets, seals.
• Sports & Leisure Components – Grips, handle overlays, protective bumpers.
• Industrial Parts – Control knobs, machine covers, ergonomic grips.
• Household Goods – Appliance buttons, kitchen tool handles, electronic enclosures.
Technical Specifications
Parameter | Specification
Molding Process | 2-Shot Injection Molding
Material A (Rigid) | PC/ABS, PBT, Nylon (PA)
Material B (Soft) | TPR, TPE, TPU
Tooling Standard | LKM, HASCO, DME (or per customer spec)
Tolerance | ±0.05 mm (rigid), ±0.1 mm (soft)
Surface Finish | Ra 0.8–1.6 µm; soft-touch or custom pattern
Mold Life | ≥500,000 shots (hardened steel)
Cycle Time | 30–60 s (depending on geometry)
Production Capacity | Up to 1,000,000+ pcs/month
Packaging & Delivery
• Individual parts packed in EPE foam or anti-static bags (as required)
• Bulk packaging in corrugated cartons with dividers
• Export-grade wooden crates for sea/air shipping
• Flexible Incoterms: FOB, CIF, DAP, DDP
• Lead Time: 4–6 weeks after mold approval
Why Choose Us?
• In-house 2K tooling and molding expertise
• Full DFM/DFMEA support and moldflow analysis
• ISO 9001:2015 quality management and PPAP capability
• Dedicated project manager and 24/7 technical support
Contact us to discuss how our 2K injection-molding solutions can bring your next automotive, sports, industrial, or household product to life—even if it starts as a display sample.
