Views: 990 Author: Site Editor Publish Time: 2023-09-04 Origin: Site
I. Training Background
In the current highly competitive market environment, the efficient operation and high-quality products of CT Mold Factory are of crucial importance. To enhance the overall level of the factory, we are holding this detailed training session for employees, aiming to create a standardized, regulated, and efficient working environment.
II. Training Objectives
1. Enable employees to deeply understand and practice the 5S standards (Sort, Set in Order, Shine, Standardize, Sustain).
2. Significantly improve the professional quality of employees, including professional ethics, work attitude, and professional skills.
3. Cultivate teamwork spirit and build a more efficient working team of CT.
4. Create a beautiful, tidy, and safe working environment of CT.
III. Training Contents
1. Detailed Interpretation and Practice of 5S Standards
(1) （Seiri）
- Conduct a comprehensive inspection of the workplace of CT to distinguish between necessary and unnecessary items.
- Develop clear judgment criteria, such as based on work frequency and usage requirements.
- Remove unnecessary items, including outdated files, damaged tools, and excess raw materials.
(2) （Seiton）
- Classify, label, and position the necessary items of CT.
- Design reasonable tool placement areas, such as tool racks and cabinets, to ensure easy access and return of tools.
- Designate specific storage areas for raw materials, semi-finished products, and finished products of CT, and provide clear identification.
- Establish placement rules for items, such as classification by model, specification, and usage.
(3) （Seiso）
- Establish a cleaning responsibility system and clarify the cleaning responsible person for each area of CT.
- Develop a cleaning schedule and conduct comprehensive cleaning regularly, including equipment, floors, workbenches, etc.
- Train employees on the correct cleaning methods and tool usage skills to ensure the cleaning effect.
(4) （Seiketsu）
- Formulate system documents for the workflows and standards of Sort, Set in Order, and Shine of CT.
- Establish a supervision and inspection mechanism to regularly inspect the workplace and ensure the continuous implementation of the 5S standards.
- Promptly rectify situations that do not meet the standards and educate and train the responsible persons.
(5)（Shitsuke）
- Through training and publicity, cultivate employees' awareness and habits of adhering to the 5S standards of CT.
- Conduct 5S knowledge competitions, excellent employee selection and other activities to motivate employees to actively participate.
2. Professional Quality Enhancement
(1) Professional Ethics
- Emphasize honesty and trustworthiness, and prohibit false reporting of data and cutting corners in work.
- Educate employees to keep the business secrets and customer information of CT confidential.
- Cultivate the spirit of dedication and encourage employees to contribute to the development of CT.
(2) Work Attitude
- Establish a proactive work attitude and take the initiative to discover and solve problems.
- Enhance the sense of responsibility, be accountable for work results, and eliminate perfunctory work.
- Pay attention to details and start from small things to improve work quality.
(3) Professional Skills
- Conduct training on mold manufacturing processes, including design, processing, assembly, and other links.
- Learn new mold materials and technologies to enhance innovation capabilities.
- Conduct training on quality control to improve product qualification rates.
3. Teamwork
(1) Organize team-building activities, such as outdoor expansion and team games, to enhance trust and tacit understanding among employees.
- Conduct communication skills training, including effective listening, clear expression, and non-verbal communication.
- Establish an incentive mechanism for teamwork and reward outstanding teams.
4. Work Environment Optimization
(1) Based on the work process and ergonomic principles, reasonably plan the layout of the work area of CT.
- Ensure unobstructed passages for convenient material transportation and personnel passage.
- Install appropriate lighting and ventilation equipment to provide comfortable working conditions.
(2) Strengthen Safety Awareness Training
- Teach employees the correct methods of operating equipment to avoid safety accidents.
- Conduct regular safety inspections to eliminate potential safety hazards.
IV. Training Methods
1. Classroom Instruction: Professional lecturers explain theoretical knowledge.
2. Case Analysis: Deepen employees' understanding of knowledge through practical cases.
3. On-site Demonstration: Conduct on-site demonstrations of 5S standards in the factory of CT.
4. Group Discussion: Employees are grouped for discussions to share experiences and ideas.
5. Practical Exercises: Employees practice in person to apply the learned knowledge to actual work.
6. Visit and Learning: Organize employees to visit outstanding enterprises implementing 5S to draw experience.
V. Training Evaluation
1. Set up an assessment session to test employees' mastery of 5S standards and professional quality knowledge. The assessment methods include written tests and on-site operation assessments.
2. Observe employees' work performance after the training to evaluate the improvement of their professional quality and teamwork ability. For example, observe whether employees follow the tool placement rules and whether they actively maintain a clean working environment.
3. Collect feedback from employees on the training, including the practicality of the training content and the effectiveness of the training methods, to facilitate the improvement and optimization of subsequent trainings.
Through this training session, we firmly believe that it can inject new vitality into the development of CT Mold Factory, improve production efficiency and product quality, and provide better services to customers.
